SPLIT SET? Stabilisers SS-46 PDF Print E-mail
Splitset Mining Stabilisers SS46

Specifications and Performance

Tubes and plates are available black or galvanized. Code stampings on the tube show its size, date and place of manufacture, and heat lot of steel.

Split Set™ Mining Systems quality management system for Split Set™ products has been certified to the ISO-9002 international quality standard.The Split Set™ Stabiliser is a slotted steel tube, with one end tapered for easy insertion into a drill hole. The other end has a welded ring flange to hold the bearing plate.

The stabiliser is inserted into a hole slightly smaller in diameter than the tube, using a simple driver tool fitted to the drill. As the tube enters, its diameter is compressed and the slot partially closes. The exerts radial forces along the length of the contact with the rock, providing the friction which holds the rock together. The driving force of the drill actively loads the bearing plate against the rock.

Packaging

SS-46 stabilisers are typically packaged 150 per pallet   

Physical Dimensions

Model SS-46 Split Set™ Stabilisers are 46mm in diameter

SS-46 TUBE STANDARD (BLACK) GALVANIZED
Length (mm) Weight (Kg) CPN Weight (Kg) CPN
600
900
1200
1500
1800
1980
2100
2400
2740
3000
3300
3600
1.8
2.6
3.5
4.3
5.1
5.5
6.0
6.8
7.6
8.5
9.4
10.2
90322579
90322470
90322769
90321811
90321522
90322132
90321530
90321548
90321555
90321563
90322306
90322314
1.8
2.7
3.6
4.5
5.4
5.8
6.3
7.1
8.0
8.9
9.8
10.7
90322652
90322660
90322751
90322330
90322348
90322678
90321753
90321761
90321779
90321787
90322355
90322363

Domed bearing plate

Split Set Plate Domed Split Set™ domed bearing plates uniquely high strength with light weight, and are integral parts of the Split Set™ System. 

SS-46 Domed Plate Standard Galvanized
Dimensions (mm) Weight (Kg) CPN Weight (Kg) CPN
150 x150 x 4 0.8 90322280 0.9 90322371

Installing the SS-46 Stabiliser 

The SS-46 tube has a nominal outside diameter of 46mm. The length chosen should be the same as with other types of rock bolts, and installed with same spacing.
The stabiliser is installed with the same drill used to make the hole. Model SS-46 Split Set™ Stabilisers are commonly installed with jumbo's. Almost any mounted percussive or hydraulic drill will have sufficient impact power for installing SS-46 stabilisers.

SS-46 drivers Thread size
inches / mm
Weight
Kg
CPN
"Special tools are available on request." 1-1/4 / 32
1-1/2 / 38
T-38 / 38
2.0
2.0
2.0
90322448
90322496
90322587

SS-46 driver tools

A simple driver toll adapts the drill for easy stabiliser insertion. One end fits the tube; the other fits the rope-threaded drill steel. All genuine Split Set™ driver tools are made of high-strength heat-treated alloy steel, designed for long life, and precision-made for the proper fit.



SS-46
pull collar
(1 piece)


Weight
Kg
CPN

0.2 (Blk)

0.2 (Gal)
90321647

89717508

SS-46 utility hangers

Split Set™ utility hangers are available in 46 and 61cm tube lengths to support light loads such as cables, vent tubing and pipes.
A 90 cm utility hanger is available for supporting Mine Mesh on request

SS-46 utility hangers
Length (mm) Weight (Kg) CPN
Standard
457
610
Galvanized
457
610
Standard
1.4
1.8
Galvanized
1.4
1.9
Standard
90322561
90322579
Galvanized
90322645
9032265

Application Engineering Service

The Split Set™ Stabiliser is a unique rock stabilization and support system.It interacts with the rock differently from other rock bolts. For this reason, Split Set™ Mining Systems offer a free application engineering service to assist you in the selection of the proper Split Set™ Configuration for your needs. We will also assist in determining the best way to use your existing equipment for the job, the best drilling procedure, and appropriate tools and accessories for your equipment and space limitations.

We urge you to take advantage of this service. Our ground support technical representatives will be pleased to make the arrangements. 

SS-46 Pull Test Equipment

The pull tester consists of two assemblies: the hydraulic portion which includes the cylinder, gage, pump, hose and adapter; and the mechanical portion which includes the claw, housing, U-shaped bushing, spindle and nut. With the bushing removed, the claw can be slid over the pull collar which has been installed with the stabiliser. When the housing and cylinder are raised, the bushing can be inserted between the nut and the cylinder. The nut is then tightened to take up slack.

The pump is then actuated to raise cylinder pressure, pulling the stabiliser slightly out of the hole through the bearing plate.

Maximum gage reading at slip indicates the holding force. The device can be used for slip loads up to 20 or 30 Metric tons, this will depend on the type of hydraulic cylinder being used.

SS-46 Pull Tester
Description Weight
Kg
CPN
Pull tester assembly
Mechanical portion
Hydraulic portion
Hydraulic parts
Cylinder
Gage
Pump
Hydraulic hose
Gage adapter
Mechanical parts
Claw
Housing
Bushing
Spindle
Hex nut
22.3
6.8
15.5

8.0
0.6
4.8
2.0
0.2

1.5
3.0
0.6
1.5
0.2
90321597
90321902
90321910

90321852
90321860
90321878
90321886
90321894

90321605
90321613
90321837
90321845
95084711

SPLIT SET™ Stabilisers SS-46

Material Type, Grade and Properties
Element material type is high strength steel.
Material grade     
SS46
HA 350
Mechanical performance
Ring weld dimensions
Mean Rupture strength of ring/element connection      
4mm
18 tonnes
Packaging and transport requirements
Units per pallet
Split Sets™ are palletized on wooden bearers and bound with steel staps 
150 
 

Accessories for SS-46

  • Flat Plate - Multi Hole

    plate-multihole Multi Hole Plates are generally used for Cable Bolts. Flat Plate provides a "Stiff" support to the rock surface that are relatively flat.

  • Combi Plate SS46

    Combi Plate SS46 Combi plate is a 300mm x 280mm x 1.9mm Strata plate with an SS46 150mm x 150mm x 4mm Dome plate pressed together.

  • Dome Plate SS46

    Dome Plate SS46 Used with installations of SS46 Split Set™ Stabilisers.

  • Meshing Plate - SS46 | SS39

    plate-meshingUsed with installations, SS46 Split Set™ Stabilisers, SS39 Split Set™ Stabilisers & EZi Drive Resin Rock Bolts. The Meshing Plate is a 200mm x 200mm x 4mm dome plate with bent up edges so they do not cut the mesh. for more information on SS39 & EZi Drive Meshing Plates please contact your closest Ground Support Representative.

  • Strata Plate

    Strata Plate Can be used with both flat and domed plates up to 150mm Square.

  • Flat Plate - Single Hole

    plate-singlehole Multi Hole Plates are generally used for Cable Bolts. The additional holes are used to allow Extra Cable bolts to be used in each installation Flat Plate provides a "Stiff" support to the rock surface that are relatively flat.